Primary Applicator Complete Systems

Primary Applicator Complete Systems

Label-Aire® Labeling Systems

If you have a special labeling need for your production process, we can build a labeling system to fulfill it. Label-Aire's history is based on innovative labeling techniques, revolutionary products, and one-of-a-kind systems. That's why Fortune 500 companies the world over including Proctor and Gamble, Abbott Laboratories, Unilever, Parmalat, Kraft Foods, and S.C. Johnson & Company choose Label-Aire for their custom labeling system needs.

Inline Series 5100

The NEW Label-Aire® Inline 5100 labeling system is designed to offer you advanced features while also making labeling easier, faster, and more affordable... making your operation more profitable. The advanced Inline 5100 is a rugged stainless steel cabinet based (including frame and side plates) labeling system that can be outfitted with Label-Aire's full range of Label-Aire New Generation 3100/3000 Series applicators (wipe-on, air-blow, or tamp-blow). The Inline 5100 also has a smooth-running Variable Frequency Drive (VFD) conveyor that improves label placement accuracy. For added convenience, this model automatically spaces your products and has a user-friendly operator interface. All these features means the Inline 5100 easily adapts to your growing needs. Designed for reliable full- and partial wrap labeling at medium- to high speeds, high-volume, multi-shift operations, the tough and advanced Inline 5100 delivers.

Inline Series labeling System

5100 Features:

  • Main Drive: Line Speed Variable Frequency Drive (VFD) up to 1,200" (30.48 m) per minute.
  • Construction: Frame Stainless Steel Cabinet Stainless Steel
  • Conveyor: Stainless Steel Side Plates
    o Width 6.0" (152.4 mm)
    o Length 6' (1,828.8 mm) center line-to-center line.
    o Height 36" (914.4 mm) ± 2" (50.8 mm)
  • Applicator: Label-Aire 3100/3000 Series Primary Applicators.
  • Operator Interface: VFD Speed Control
    o Control Push Button Start/Stop
    o Metering Wheel: Single
    o Drive: VFD
  • Wrap Belt:
    o Drive 7.0" (177.8 mm) Wide x 12.0" (304.8 mm) Long VFD
5100 Specifications
  • Dimensions: Height: 71" (1,804.35 mm), Length: 78.74" (2,000 mm), Width: 33.41" (848.70 mm)
  • Weight: Approx. 1,050 lbs. (475 kg)*
  • Standard Label Dimensions**: Max. Web Width: 7.13" (181 mm), Min. Web Width: .63" (16 mm), Min. Label
  • Length: .5" (13 mm)
  • Label Packaging**: 12" (305 mm) O.D. rolls std. on 3" (76 mm) I.D. cores. Up to 16" (406 mm) or 20" (508 mm) roll with optional 16" (406 mm) non-powered rewind or 20" (508 mm) powered unwind.
  • Conveyor Speed: Up to 1,200" (30.48 m) per minute with Variable Frequency Drive (VFD).
  • Label Dispense Accuracy**: Up to +/- 1/32" (.8 mm)
  • Electrical: 120 Volts AC 60 Hz 20 Amps., 220 Volts AC 50 Hz optional (CE)
  • Air: 2 cfm at 60 psi to 90 psi required with imprinter option
  • *Without label applicators
    **Model 3115 Wipe-On specifications

Label-Aire® Inline Trunnion Series Labeling System

The NEW Label-Aire® Trunnion Series labeling system accurately wrap applies labels at high speeds to small diameter products at an affordable price. Trunnion labeling has never been easier! Based on the industry-proven stainless steel cabinet based Inline Series 5100 labeling system, the Trunnion Series continues Label-Aire's longstanding tradition of advanced features, toughness, speed, and accuracy spelling lower operating costs and increased productivity for your operation. The Trunnion Series is specifically designed to handle non-stable cylindrical containers or products (i.e., top heavy or rounded bottom) including vials, ampoules, lip balm/lipstick containers, small batteries, crayons, pens, etc. The NEW advanced yet rugged Trunnion Series labeling system is a stainless steel cabinet based PLC-controlled labeling system designed for heavy-duty wrap labeling applications. The Trunnion Series can be specifically built for horizontal-, vertical-, or angled trunnion labeling. Among its standard features are a rotating control panel and a 6-foot (1,828.8 mm) trunnion roller conveyor with stainless steel side plates. An 8-foot (2,438.4 mm) trunnion roller conveyor is optional. Other standard features include Automatic Speed Following (ASF) for product surface profiling, Variable Frequency Drive (VFD), and tilt adjustments for maximum versatility. The Trunnion Series' long list of options include a choice of Label-Aire New Generation 3100/3000 Series applicators, wrap belt, stainless steel side plates, stainless steel frame, and stainless steel cabinet. Put this proven trunnion labeling technology to work for you all day, every day. The Trunnion Series is built to meticulous quality standards and designed to work in the most hostile environments.

Inline Trunnion Series Labeling System, Label-Aire

Inline Trunnion Series Labeling System Features:

  • Main Drive: Line Speed Variable Frequency Drive (VFD) up to 1,200" (30.48 m) per minute.
  • Construction: Frame - Stainless Steel, Cabinet - Stainless Steel
  • Conveyor (Stainless Steel Side Plates): Width - Consult ISI, Length - 6' (1,828.8 mm center line-to-center line), 8' (2,438.2 mm) length optional. Height - 36" (914.4 mm) ±2" (50.8 mm)
  • Applicator: Label-Aire 3100/3000 Series Primary Applicators.
  • Operator Interface: VFD Speed Control, Push Button Start/Stop
  • Wrap Belt: Consult ISI
  • Drive: VFD
Inline Trunnion Series Labeling System Specifications
  • Dimensions: Height: 71.5" (1,817 mm), Length:* 95.625" (2,430 mm), Width:** 21.875" (555 mm)
  • Weight: Approx. 1,800 lbs. (817 kg)**
  • Standard Label Dimensions: Consult ISI
  • Label Packaging: Consult ISI
  • Conveyor Speed: Up to 1,200" (30.48 m) per minute with Variable Frequency Drive (VFD)
  • Label Dispense Accuracy: Up to +/- 1/32" (.8 mm)***
  • Electrical: 120 Volts AC 60 Hz 20 Amps. 220 Volts AC 50 Hz optional (CE)
  • Air: 2 cfm at 60 psi to 90 psi required with imprinter and/or eject options
  • Options: Consult factory for additional options.
  • *Optional conveyor length; six foot conveyor (1,828.8 mm) is standard
    **Without label applicators
    ***Model 3115 Wipe-On specifications

Label-Aire® 5115HSWA Bottle Labeler

Demand more from your bottle labeler. The Label-Aire Model 5115HSWA High Speed Wrap Around has the speed and ruggedness to handle your toughest bottle labeling requirements. The Model 5115HSWA "High Speed Wrap Around" Bottle Labeler was specifically designed for the wine and water bottle industries making it both rugged and dependable. Built to handle almost any cylindrical glass or plastic container, the 5115HSWA's host of advancements such as our patented vacuumized reverse-feed wrap belt is designed to accurately apply full wrap, partial wrap, or front and back wrap labeling at very high speeds. The 5115HSWA can handle both paper and film labels. Its compact footprint and rugged construction make it easy to integrate into new or existing production lines. The 5115HSWA is built to handle your most demanding labeling applications with ease and accuracy.

Label-Aire Bottle Labeler

5115 Features:

  • Standard patented Quick Change Variable Pitch Feedscrew System allows optimum production speeds, flexibility, and product stability.
  • Optional patented Clutch Brake Feed screw System eliminates jams at the feed screw and minimizes downtime.
  • Dual 20" (508 mm) diameter Non-Stop Dual Unwinder decreases downtime associated with roll changes.
  • Equipped with Model 2115 Wipe-On labeler for high-speed, accurate label placement.
  • Can also be equipped with our New Generation line of Wipe-On heads.
5115 Specifications
  • Dimensions: Height: 63.1” (1603 mm), Length: 101.1” (2568 mm), Width: 63.9" (1623 mm)
  • Weight: 650 lbs. (294 kg)
  • Standard Label Dimensions: Max.: 4" (102 mm) wide up to 8" (204 mm) label length.
  • Label Packaging: 20" (508 mm) O.D. rolls max. on 3" (76 mm) or 6" (152 mm) I.D. cores.
  • Dispense Speed: Up to 200 ppm (front/back, full wrap, or partial wrap labeling).
  • Label Dispense Accuracy: +/- 1/32" (.8 mm)
  • Electrical: 120 Volts 60 Hz 20 Amps.
  • Air: 3 cfm at 90 psi for most applications
  • Options for Applicator: Powered unwind, 20" (508 mm) O.D. rolls max. on 3" (76 mm) or 6" (152 mm) cores, Web break sensor, End of web sensor, Strobe signal for "low label" or "out of labels" and/or web break, 7" (178 mm) wide and 8" (204 mm) label length.

Label-Aire® Inline Series 6200

The NEW Label-Aire® Inline 6200 labeling system offers you a wealth of options and configurations to make labeling easier and faster. The Inline 6200's sheer flexibility allows you to build a labeling system to fit seamlessly in your production line. The Inline 6200 also delivers on Label-Aire's long-standing promise of advanced features, toughness, speed, and accuracy meaning lower operating costs and increased productivity for your business. The NEW advanced yet rugged Inline 6200 labeling system is a stainless steel cabinet based PLC-controlled labeling system designed for heavy duty front/back-, side panel-, or wrap labeling applications. Among its standard features are a rotating control panel, a 12 foot (3,658 mm) Delrin chain conveyor with stainless steel side plates, and a segmented top trap hold down to keep your products in place. Other standard features include Automatic Speed Following (ASF) for product surface profiling, Variable Frequency Drive (VFD), and dual applicator mounts with in/out traverse, up/down, with tilt adjustments for maximum versatility. Standard speeds up to 2,000 inches (50.8 m) per minute with VFD make the 6200 the ideal choice for demanding applications requiring speed and precision. The 6200's long list of options include a choice of Label-Aire New Generation 3100/3000 Series applicators (wipe-on, air-blow, or tamp-blow), wrap belt, single or dual feed screws, stainless steel side plates, stainless steel frame, stainless steel cabinet, airfill capability, and powered or non-powered impressors.

Put this high-speed labeling technology to work for you all day, every day. The Inline 6200 is built to meticulous quality standards and designed to work in the most hostile environments.

Label-Aire Inline Series 6200 labeling systems

Inline Series 6200 Features:

  • Main Drive: Variable Frequency Drive (VFD) up to 2,000" (50.8 m) per minute.
  • Conveyor (Stainless Steel Side Plates): Width - 6.0" (152.4 mm), Length - 12' (3,657.6 mm) center line-to-center line, Height - 36" (914.4 mm) ± 2" (50.8 mm)
  • Applicator: Label-Aire 3100 Series Primary Applicators.
  • Operator Interface: Dual Keypad for Applicators, Push Button Start/Stop for Conveyor.
  • Control: PLC
  • Top Trap Hold Down: Spring Segmented Blocks, Linatex Belt, Vertical Adjustment - 16.0" (406.4 mm), Belt Width - 1.25" (31.75 mm), Drive – Direct, Airfill – Optional
  • Feedscrew: Single or Dual, Length Options - 30" (762 mm), Drive – Direct, Soft Start – Yes
  • Metering Wheel: Single, Drive - DC Motor
  • Wrap Belt: 7.0" (177.8 mm) Wide x 12.0" (304.8 mm) Long
  • Secondary Impressors (Opt.): Powered – Available, Non-Powered – Available
Inline Series 6200 Specifications
  • Dimensions: Height: 79.34" (2,015.25 mm), Length: 144" (3,658 mm),Width:* 33.94" (862 mm)
  • Weight: Approx. 1,800 lbs. (817 kg)*
  • Standard Label Dimensions**: Max. Web Width: 7.13" (181 mm), Min. Web Width: .63" (16 mm), Min. Label Length: .5" (13 mm).
  • Label Packaging: 12" (305 mm) O.D. rolls std. on 3" (76 mm) I.D. cores**. Up to 16" (406 mm) or 20" (508 mm) roll with optional 16" (406 mm) non-powered rewind or 20" (508 mm) powered unwind.
  • Conveyor Speed: Up to 2,000" (50.8 m) per minute with Variable Frequency Drive (VFD)
  • Label Dispense Accuracy: Up to +/- 1/32" (.8 mm)**
  • Electrical: 120 Volts AC 60 Hz 20 Amps., 220 Volts AC 50 Hz optional (CE)
  • Air: 2 cfm at 60 psi to 90 psi required with imprinter and/or airfill options.
  • *Without label applicators
    **Model 3115 Wipe-On specifications

Label-Aire® 5015 CFB – Cylindrical Front & Back Labeler

The Model 5015 CFB "Cylindrical Front and Back" pressure-sensitive labeling system is designed to wrap apply front and back labels, up to 180 degrees around, to cylindrical containers at speeds up to 60 products per minute to +/- 1/16" (1.6 mm) accuracy. The 5015 CFB utilizes two model 2015 applicators, with the Label-Aire patented inline system of
applying front and back labels to cylindrical products that require labels to be centered relative to each other. The 5015 CFB uses two rolls, one for front label and one for back labels - instead of special rolls with alternating front and back labels - saving you money on labels and labor.

Ideal applications for this system include wine bottles, candles, and other cylindrical products. The Model 5015 CFB can also be used as a straight wrap around labeler for full and partial wrap applications.

Cylindrical Front and Back Labeler, labeling system
 2008 Copyright  Website designed by: PanzigDesigns